Aviation Engineering Consultancy Services
Engine & Major Component Trading | P2F Conversion Advisory | MRO Selection
Safe Fly Aviation delivers comprehensive aviation engineering solutions. We specialise in engine and major component trading, passenger-to-freighter (P2F) conversion advisory, MRO selection guidance, airworthiness support, and end-to-end technical consulting. As CFM56 specialists, we provide certified components, regulatory compliance, and strategic planning for airlines, operators, and lessors worldwide.
Core Engineering & Trading Services
Comprehensive aviation engineering solutions covering component trading, conversion advisory, technical management, and regulatory compliance support.
Engine & Major Component Trading
Comprehensive supply of certified aircraft engines and major components with full traceability and documentation. Specialising in CFM56 turbofan engines, APUs, landing gear assemblies, and critical airframe components.
- CFM56 engine parts (Boeing 737, Airbus A320 families)
- Turbine blades & vanes, compressor sections
- Fuel nozzles, ignition systems, engine mounts
- APU sales & exchanges with warranty coverage
- Landing gear assemblies & hydraulic systems
- Certified OEM parts with full documentation
- Global logistics & expedited delivery options
P2F Conversion Advisory
Strategic passenger-to-freighter conversion consulting and project management. We provide comprehensive advisory services for aircraft conversion programmes, connecting clients with certified conversion houses and managing end-to-end processes.
- P2F programme feasibility & cost-benefit analysis
- Conversion house selection & STC evaluation
- Technical specification development & review
- Regulatory compliance (DGCA, EASA, FAA) coordination
- Conversion timeline planning & milestone tracking
- Post-conversion certification support
- Cargo operations setup & MEL development
MRO Selection & Advisory
Expert guidance on MRO provider selection, maintenance strategy optimisation, and cost management. We help clients identify the right maintenance partners and negotiate favourable terms whilst ensuring quality standards.
- MRO capability assessment & benchmarking
- Maintenance cost analysis & optimisation strategies
- MRO contract negotiation & commercial support
- Quality assurance & performance monitoring
- Heavy maintenance planning & scheduling
- Component repair vs. exchange evaluations
- Global MRO network coordination
Airworthiness & CAMO Support
Comprehensive continuing airworthiness management services following CAMO principles. We ensure regulatory compliance, optimise maintenance programmes, and provide technical records management for aircraft operators.
- AD/SB compliance tracking & implementation
- Maintenance programme development (MSG-3 logic)
- Reliability monitoring & trend analysis
- Technical records management & digitisation
- Life-limited parts tracking & forecasting
- Airworthiness directive compliance planning
- Continuing airworthiness management oversight
Pre-Buy Inspections & Due Diligence
Thorough aircraft technical evaluation and due diligence services to support informed acquisition decisions. Our comprehensive inspections cover records review, physical examination, and detailed reporting.
- Complete maintenance records analysis
- LLP back-to-birth verification & forecasting
- Aircraft conformity & modification status checks
- Physical inspection & systems functionality tests
- Hidden damage & structural integrity assessment
- Valuation inputs & price negotiation support
- Risk identification & mitigation recommendations
Aircraft Spares Supply & Logistics
Comprehensive aircraft parts supply with 24/7 emergency support and global distribution capabilities. We maintain extensive inventory of certified components for business jets, turboprops, helicopters, and commercial aircraft.
- Avionics & electronics (flight controls, navigation)
- Landing gear components & brake systems
- Airframe parts (control surfaces, structural components)
- Environmental systems (air conditioning, pressurisation)
- Electrical & power distribution components
- Fuel systems & interior components
- AOG support with expedited worldwide shipping
⚙️ CFM56 Turbofan Engine Specialists
As authorised distributors and trading partners, we specialise in CFM56 engine components—one of the world's most reliable and widely used commercial turbofan engines. Our comprehensive inventory supports Boeing 737 (CFM56-3/-7) and Airbus A320 family (CFM56-5A/-5B) operations with certified OEM parts, complete documentation, and global logistics support.
🔩 Turbine Blades & Vanes
High-pressure & low-pressure turbine components with full traceability
💨 Compressor Sections
HPC & LPC assemblies, blades, stators, and casings
⛽ Fuel Nozzles & Systems
Fuel injectors, manifolds, and delivery systems
⚡ Ignition Systems
Igniters, exciters, and ignition harnesses
🔗 Engine Mounts & Accessories
Mounting hardware, accessory gearbox components
🛠️ Exchange & Repair Programmes
Cost-effective component exchanges with warranty coverage
DGCA Regulatory Compliance Services
Comprehensive regulatory compliance support ensuring seamless operations across Indian aviation frameworks whilst maintaining alignment with international standards including EASA Part-M/CAMO/145 and FAA regulations.
🛂 DGCA Approvals & CAR Compliance
Complete support for DGCA approvals including operations manuals, procedures development, and checklist compilation to ensure full Civil Aviation Requirements compliance.
📜 AOC/NSOP Setup Support
Complete Air Operator Certificate and Non-Scheduled Operator Permit setup including operations specifications development and MEL/MMEL alignment.
⚠️ SMS & QMS Implementation
Safety Management System and Quality Management System development, safety risk management frameworks, and internal audit programme establishment.
📋 Import/Export Technical Compliance
Seamless aircraft import/export support including technical compliance verification, conformity inspections, and registration change assistance across multiple jurisdictions.
Major Aircraft Components Trading
Extensive inventory of certified aircraft components from leading OEMs with complete traceability, documentation, and global logistics support for immediate dispatch.
Powerplant Components
Complete engines, engine modules, APUs, and propulsion system components
Landing Gear Systems
Main & nose landing gear assemblies, actuators, brake systems, steering components
Avionics & Electronics
Flight control systems, navigation equipment, communication radios, autopilot units
Environmental Systems
Air conditioning packs, pressurisation systems, oxygen systems, anti-ice equipment
Electrical & Power
Generators, alternators, battery systems, power distribution units
Fuel System Components
Fuel pumps, valves, quantity indicators, tank components, filtration systems
Engineering Consultancy Process
Structured approach ensuring quality delivery, regulatory compliance, and transparent communication throughout project lifecycle.
Discovery & Requirements Analysis
Comprehensive assessment of client requirements, aircraft specifications, operational needs, and regulatory scope definition.
1-2 DaysTechnical Planning & Proposal
Development of comprehensive work plan with detailed timelines, deliverables, resource allocation, and cost estimates.
2-5 DaysImplementation & Execution
Systematic execution of approved work plan with regular progress updates and milestone tracking.
2-12 WeeksCompliance Verification & Closeout
Final verification of all deliverables, comprehensive documentation handover, and regulatory submission support.
1-2 WeeksWhy Choose Safe Fly Aviation Engineering
Combining technical expertise, regulatory knowledge, and global networks to deliver exceptional engineering consultancy and component trading services.
Safety-First Engineering Philosophy
Every recommendation evaluated through operational safety, regulatory compliance, and risk mitigation lenses.
Cost Transparency & Lifecycle Savings
Transparent pricing with strategic planning delivering measurable lifecycle cost savings.
Extensive OEM/MRO/Lessor Network
Established relationships enabling faster approvals, competitive pricing, and streamlined service delivery.
Rapid Mobilisation Across Regions
Pan-India presence with Middle East and Europe operations enables rapid project mobilisation.
Certified OEM Parts with Traceability
All components are genuine OEM parts with complete documentation and certification.
24/7 AOG & Emergency Support
Round-the-clock availability with expedited shipping worldwide, minimising aircraft downtime.
Engineering Project Case Studies
Real-world examples demonstrating our technical expertise, problem-solving capabilities, and commitment to delivering measurable value for aviation clients.
Critical Pre-Buy Rescue - Legacy 650
Client was hours from closing on a $12M Legacy 650 when our pre-buy inspection revealed undisclosed structural repairs and AD compliance issues.
DGCA Audit Success - Corporate Flight Department
Corporate flight department facing potential AOC suspension. Our 4-week intervention addressed all findings and restructured safety systems.
Redelivery Optimisation - Falcon 2000
Falcon 2000 lease return with initial $1.2M workscope. Our technical assessment and negotiation identified acceptable alternatives.
Ready to Transform Your Aviation Operations?
Partner with Safe Fly Aviation for comprehensive engineering consultancy, component trading, and technical management solutions. Contact us today for expert guidance.